Medium viscosity injection moulding grade with high rigidity and strength, 30 % carbon fiber reinforced.
Abbreviated designation according to ISO 1043-1: PESU-CF

PREPROCESSING
Pre/Post-processing, max. allowed water content: .02 %
Pre/Post-processing, Pre-drying, Temperature: 140 °C
Pre/Post-processing, Pre-drying, Time: 4 h

PROCESSING
injection molding, Melt temperature, range: 350 - 390 °C
injection molding, Melt temperature, recommended: 370 °C
injection molding, Mold temperature, range: 150 - 190 °C
injection molding, Mold temperature, recommended: 170 °C

Pretreatment
Drying temperature: 130 - 150°C
Drying time: minimum 4h
recommended dryer: vaccum or dry air dryer
maximum moisture: 0,02 - 0,05%

Ultrason® can be injection molded by any type of machinery on the market, provided that the plasticizing unit and the mold temperature control system have been configured appropriately. The machinery manufacturer must be consulted if any doubts exist on the ability of various parts to withstand the high temperatures required (e.g. barrel, barrel head, bolted connections, etc.)

Long residence time in combination with high temperatures should be avoided e.g. by pump out material at regular intervals.
During extended interruptions, the barrel temperature should be lowered to about 250-280°C.

It has been found out that heating to the requested processing temperature and shutting down or lowering the temperature is best carried out in two steps.
First, the barrel temperatures are set at the lower processing temperature range for the particular thermoplastic (340 - 350 °C). As soon as these temperatures have reached a steady state, the material in the barrel is pumped out. Second, the barrel temperature can be set to the required processing temperature or the heaters can be shut down.